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Aclar® Barrier Films

Aclar UltRx 4000 (4.00 Mil/102 μm)

Aclar® UltRx 4000 film is a 4.00 mil (102 µm) PCTFE homopolymer, high performance barrier film for the pharma and medical markets. It thermoforms well on conventional blister packaging equipment and provides the highest barrier of any clear film.

Overview
Aclar® UltRx 4000 film is a 4.00 mil (102 µm) PCTFE homopolymer, high performance barrier film for the pharmaceutical and medical markets. It thermoforms well on conventional blister packaging equipment and provides the highest barrier of any clear film. Aclar is a clear, poly-chloro-tri-fluoro-ethylene (PCTFE) pharmaceutical packaging film for blister packaging. With Aclar’s superior moisture barrier, your product is protected for worldwide distribution, including Zone 4 tropical locations. All Aclar fluoropolymer films comply with FDA regulation #21 CFR 177.1380, Drug Master File #1578.With Aclar film, you can dial in the exact properties you need from several product grades so you have the optimum balance of performance and economics. When you also need oxygen and/or light barrier protection, Aclar film can be laminated to a wide range of substrates.Honeywell has been supporting the pharmaceutical industry with Aclar film for more than 40 years.Aclar high and ultra-high barrier films are usually selected for the most demanding applications, such as high moisture sensitivity or the need to pass the accelerated stability trials as set forth by ICH.
Specifications

Properties

  • Crystalline Melting Point
    • 211 °C, ASTM D4591
    • 412 °F, ASTM D4591
  • Dimensional Stability
    • < -5% TD, 10 min at 300 °F/149 °C, ASTM D1204
    • <= +5% MD, 10 min at 300 °F/149 °C, ASTM D1204
  • Elongation
    • 150 - 225% MD, ASTM D882
    • 175 - 225% TD, ASTM D882
  • Haze
    • < 1%, ASTM D1003
  • Modulus
    • 1103 - 1379 MPa MD/TD Secant, ASTM D882
    • 160000 - 200000 psi MD/TD Secant, ASTM D882
  • Specific Gravity
    • 2.11, ASTM D1505
  • Surface Tension
    • >= 42 dynes/cm (Treated Side), ASTM D2578
  • Tensile Strength
    • 28 - 48 MPa TD, ASTM D882
    • 4000 - 7000 psi TD, ASTM D882
    • 41 - 62 MPa MD, ASTM D882
    • 6000 - 9000 psi MD, ASTM D882
  • Water Vapor Transmission Rate
    • 0.0006 gms/100in²/day at 77 °F (25 °C), 60% RH, ASTM F1249
    • 0.0009 gms/100in²/day at 86 °F (30 °C), 65% RH, ASTM F1249
    • 0.001 gms/100in²/day at 86 °F (30 °C), 60% RH, ASTM F1249
    • 0.0031 gms/100in²/day at 104 °F (40 °C), 75% RH, ASTM F1249
    • 0.0042 gms/100in²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249
    • 0.009 gms/m²/day at 77 °F (25 °C), 60% RH, ASTM F1249
    • 0.015 gms/m²/day at 86 °F (30 °C), 65% RH, ASTM F1249
    • 0.016 gms/m²/day at 86 °F (30 °C), 60% RH, ASTM F1249
    • 0.048 gms/m²/day at 104 °F (40 °C), 75% RH, ASTM F1249
    • 0.065 gms/m²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249
  • Yield
    • 3,285 in2/lb.
    • 4.67 m²/kg

Notes

  • Test Conditions
    • Test conditions for properties are 73°F, 50% RH unless otherwise noted

Sampling

  • Sample Products
    • Yes

Properties

  • Crystalline Melting Point
    • 211 °C, ASTM D4591
    • 412 °F, ASTM D4591
  • Dimensional Stability
    • < -5% TD, 10 min at 300 °F/149 °C, ASTM D1204
    • <= +5% MD, 10 min at 300 °F/149 °C, ASTM D1204
  • Elongation
    • 150 - 225% MD, ASTM D882
    • 175 - 225% TD, ASTM D882
  • Haze
    • < 1%, ASTM D1003
  • Modulus
    • 1103 - 1379 MPa MD/TD Secant, ASTM D882
    • 160000 - 200000 psi MD/TD Secant, ASTM D882
  • Specific Gravity
    • 2.11, ASTM D1505
  • Surface Tension
    • >= 42 dynes/cm (Treated Side), ASTM D2578
  • Tensile Strength
    • 28 - 48 MPa TD, ASTM D882
    • 4000 - 7000 psi TD, ASTM D882
    • 41 - 62 MPa MD, ASTM D882
    • 6000 - 9000 psi MD, ASTM D882
  • Water Vapor Transmission Rate
    • 0.0006 gms/100in²/day at 77 °F (25 °C), 60% RH, ASTM F1249
    • 0.0009 gms/100in²/day at 86 °F (30 °C), 65% RH, ASTM F1249
    • 0.001 gms/100in²/day at 86 °F (30 °C), 60% RH, ASTM F1249
    • 0.0031 gms/100in²/day at 104 °F (40 °C), 75% RH, ASTM F1249
    • 0.0042 gms/100in²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249
    • 0.009 gms/m²/day at 77 °F (25 °C), 60% RH, ASTM F1249
    • 0.015 gms/m²/day at 86 °F (30 °C), 65% RH, ASTM F1249
    • 0.016 gms/m²/day at 86 °F (30 °C), 60% RH, ASTM F1249
    • 0.048 gms/m²/day at 104 °F (40 °C), 75% RH, ASTM F1249
    • 0.065 gms/m²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249
  • Yield
    • 3,285 in2/lb.
    • 4.67 m²/kg

Notes

  • Test Conditions
    • Test conditions for properties are 73°F, 50% RH unless otherwise noted

Sampling

  • Sample Products
    • Yes
  • Crystalline Melting Point : 211 °C, ASTM D4591|412 °F, ASTM D4591
  • Specific Gravity : 2.11, ASTM D1505
  • Modulus : 1103 - 1379 MPa MD/TD Secant, ASTM D882|160000 - 200000 psi MD/TD Secant, ASTM D882
  • Haze : < 1%, ASTM D1003
  • Elongation : 150 - 225% MD, ASTM D882|175 - 225% TD, ASTM D882
  • Surface Tension : >= 42 dynes/cm (Treated Side), ASTM D2578
  • Yield : 3,285 in2/lb.|4.67 m²/kg
  • Water Vapor Transmission Rate : 0.0006 gms/100in²/day at 77 °F (25 °C), 60% RH, ASTM F1249|0.0009 gms/100in²/day at 86 °F (30 °C), 65% RH, ASTM F1249|0.001 gms/100in²/day at 86 °F (30 °C), 60% RH, ASTM F1249|0.0031 gms/100in²/day at 104 °F (40 °C), 75% RH, ASTM F1249|0.0042 gms/100in²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249|0.009 gms/m²/day at 77 °F (25 °C), 60% RH, ASTM F1249|0.015 gms/m²/day at 86 °F (30 °C), 65% RH, ASTM F1249|0.016 gms/m²/day at 86 °F (30 °C), 60% RH, ASTM F1249|0.048 gms/m²/day at 104 °F (40 °C), 75% RH, ASTM F1249|0.065 gms/m²/day at 100 °F (37.8 °C), 100% RH, ASTM F1249
  • Dimensional Stability : < -5% TD, 10 min at 300 °F/149 °C, ASTM D1204|<= +5% MD, 10 min at 300 °F/149 °C, ASTM D1204
  • Tensile Strength : 28 - 48 MPa TD, ASTM D882|4000 - 7000 psi TD, ASTM D882|41 - 62 MPa MD, ASTM D882|6000 - 9000 psi MD, ASTM D882
  • Test Conditions : Test conditions for properties are 73°F, 50% RH unless otherwise noted
  • Sample Products : Yes
Technical Note
Name
Description
File Size
Date
Size
Generic pharmaceutical manufacturers info about how to select and develop correct packaging material
application/pdf 326.02 KB
10/31/2023
326.02 KB
Guide for tooling design
application/pdf 691.28 KB
10/31/2023
691.28 KB
Learn how to examine a blister card and correct common causes of stress
application/pdf 228.84 KB
10/31/2023
228.84 KB
Generic pharmaceutical manufacturers info about how Aclar® film is used to package specific molecules
application/pdf 42.13 KB
10/31/2023
42.13 KB
Guidelines to produce high quality barrier thermoformable plastic blister
application/pdf 349.61 KB
10/31/2023
349.61 KB
Brochure
Name
Description
File Size
Date
Size
Learn why Aclar® Film is trusted choice for pharmaceutical packaging
application/pdf 1.95 MB
9/8/2022
1.95 MB
Honeywell Aclar® laminates for medical device thermoform trays
application/pdf 168.2 KB
3/13/2024
168.2 KB
Claerly Better for Medical Devices
application/pdf 570.47 KB
3/13/2024
570.47 KB
Learn about bringing differentiated
application/pdf 339.73 KB
10/31/2023
339.73 KB
Learn why Aclar® is the clear choice for pharmaceutical packaging
application/pdf 706.9 KB
9/8/2022
706.9 KB
Data Sheet
Name
Description
File Size
Date
Size
Technical Data Sheet
application/pdf 86.09 KB
5/21/2024
86.09 KB
White Paper
Name
Description
File Size
Date
Size
Learn about blister packaging strategy for oral solids
application/pdf 1.06 MB
10/31/2023
1.06 MB
Learn about proven strategies for preventing injury
application/pdf 738.09 KB
10/31/2023
738.09 KB
Learn how to deliver safe, effective drugs to patients
application/pdf 735.58 KB
10/31/2023
735.58 KB
Read about issues highlighted at Generics Forum
application/pdf 862.38 KB
10/31/2023
862.38 KB
Read how Aclar increases likelihood of passing stability tests, simplifies pharmaceutical value chain
application/pdf 383.34 KB
10/31/2023
383.34 KB
Sell Sheet
Name
Description
File Size
Date
Size
Learn about the full range of technical support Aclar offers
application/pdf 359.19 KB
10/31/2023
359.19 KB
Learn about different packaging options
application/pdf 596.59 KB
10/31/2023
596.59 KB
Sustainable Opportunity Policy
application/pdf 1.23 MB
10/31/2023
1.23 MB
Read why Aclar® Films are key in getting dossier selected
application/pdf 174.44 KB
10/31/2023
174.44 KB
Name
Description
File Size
Date
Size
Learn why Aclar® Film is trusted choice for pharmaceutical packaging
application/pdf 1.95 MB
9/8/2022
1.95 MB
Technical Data Sheet
application/pdf 86.09 KB
5/21/2024
86.09 KB
Honeywell Aclar® laminates for medical device thermoform trays
application/pdf 168.2 KB
3/13/2024
168.2 KB
Claerly Better for Medical Devices
application/pdf 570.47 KB
3/13/2024
570.47 KB
Learn about blister packaging strategy for oral solids
application/pdf 1.06 MB
10/31/2023
1.06 MB
Learn about the full range of technical support Aclar offers
application/pdf 359.19 KB
10/31/2023
359.19 KB
Generic pharmaceutical manufacturers info about how to select and develop correct packaging material
application/pdf 326.02 KB
10/31/2023
326.02 KB
Learn about different packaging options
application/pdf 596.59 KB
10/31/2023
596.59 KB
Learn about proven strategies for preventing injury
application/pdf 738.09 KB
10/31/2023
738.09 KB
Sustainable Opportunity Policy
application/pdf 1.23 MB
10/31/2023
1.23 MB
Learn how to deliver safe, effective drugs to patients
application/pdf 735.58 KB
10/31/2023
735.58 KB
Guide for tooling design
application/pdf 691.28 KB
10/31/2023
691.28 KB
Learn how to examine a blister card and correct common causes of stress
application/pdf 228.84 KB
10/31/2023
228.84 KB
Read about issues highlighted at Generics Forum
application/pdf 862.38 KB
10/31/2023
862.38 KB
Generic pharmaceutical manufacturers info about how Aclar® film is used to package specific molecules
application/pdf 42.13 KB
10/31/2023
42.13 KB
Read how Aclar increases likelihood of passing stability tests, simplifies pharmaceutical value chain
application/pdf 383.34 KB
10/31/2023
383.34 KB
Learn about bringing differentiated
application/pdf 339.73 KB
10/31/2023
339.73 KB
Guidelines to produce high quality barrier thermoformable plastic blister
application/pdf 349.61 KB
10/31/2023
349.61 KB
Read why Aclar® Films are key in getting dossier selected
application/pdf 174.44 KB
10/31/2023
174.44 KB
Learn why Aclar® is the clear choice for pharmaceutical packaging
application/pdf 706.9 KB
9/8/2022
706.9 KB
Name
Description
File Size
Date
Size
Generic pharmaceutical manufacturers info about how to select and develop correct packaging material
326.02 KB
10/31/2023
Guide for tooling design
691.28 KB
10/31/2023
Learn how to examine a blister card and correct common causes of stress
228.84 KB
10/31/2023
Generic pharmaceutical manufacturers info about how Aclar® film is used to package specific molecules
42.13 KB
10/31/2023
Guidelines to produce high quality barrier thermoformable plastic blister
349.61 KB
10/31/2023
Learn why Aclar® Film is trusted choice for pharmaceutical packaging
1.95 MB
9/8/2022
Honeywell Aclar® laminates for medical device thermoform trays
168.2 KB
3/13/2024
Claerly Better for Medical Devices
570.47 KB
3/13/2024
Learn about bringing differentiated
339.73 KB
10/31/2023
Learn why Aclar® is the clear choice for pharmaceutical packaging
706.9 KB
9/8/2022
Technical Data Sheet
86.09 KB
5/21/2024
Learn about blister packaging strategy for oral solids
1.06 MB
10/31/2023
Learn about proven strategies for preventing injury
738.09 KB
10/31/2023
Learn how to deliver safe, effective drugs to patients
735.58 KB
10/31/2023
Read about issues highlighted at Generics Forum
862.38 KB
10/31/2023
Read how Aclar increases likelihood of passing stability tests, simplifies pharmaceutical value chain
383.34 KB
10/31/2023
Learn about the full range of technical support Aclar offers
359.19 KB
10/31/2023
Learn about different packaging options
596.59 KB
10/31/2023
Sustainable Opportunity Policy
1.23 MB
10/31/2023
Read why Aclar® Films are key in getting dossier selected
174.44 KB
10/31/2023
Product Number
Image
SKU
Description
alt
10310432
Aclar UltRx 4000
alt
10310432
Aclar UltRx 4000
Image
SKU
Description
alt
10310432
Aclar UltRx 4000
alt
10310432
Aclar UltRx 4000