Honeywell Phase Change Materials For Electric Vehicles (EVs)

Honeywell PCMs and Thermal Hybrid Gel – the optimal choice for your EVs

Discover how Honeywell PCMs help you elevate your EV technology, ensuring efficiency and durability in every drive. Dive in to explore the future of electric vehicle innovation

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Excellent Thermal Performance

Honeywell PCMs excel in thermal management with ultra-low thermal resistance (as low as 0.06 °C·cm²/W) and high thermal conductivity (6.5 W/mK). This allows for efficient heat dissipation, preventing overheating and ensuring optimal operation. Enhanced heat transfer capabilities contribute to longer component life and improve overall system efficiency, resulting in greater driving ranges and reduced charging times.

The electric car charging station features a battery that is eco-friendly for the environment and natural, as well as a charging station with clean energy and a greener world, with generative stock.

High Reliability and Long Life

Unlike traditional thermal interface materials, Honeywell PCMs eliminate issues related to bleeding and pump-out. Their rigorous testing shows no degradation in thermal performance, ensuring consistent heat dissipation over time. This reliability extends the lifespan of EV components and reduces maintenance costs and vehicle uptime, providing peace of mind to manufacturers and consumers alike.

Streamlined Manufacturability

Designed with ease of assembly in mind, Honeywell PCMs integrate seamlessly into existing production lines. Their broad process window allows for various manufacturing techniques, ensuring high yield rates and minimal waste. This manufacturability translates into reduced production complexity and faster time-to-market, enabling EV manufacturers to deliver high-quality products efficiently.

Thin Bondlines for Enhanced Design Flexibility

Honeywell PCMs enable extremely thin bondlines, maximizing component density within inverter power modules. Minimizing the gap between heat-generating components significantly reduces thermal resistance, enhancing heat dissipation. This design flexibility allows engineers to optimize thermal performance, resulting in more compact designs and improved efficiency.

A Foundation of Expertise

With over 50 years of experience in providing materials for electronic products, Honeywell is committed to advanced materials research. Our global centers for excellence focus on continuous innovation, ensuring that our PCMs meet the evolving demands of the electric vehicle market. Count on Honeywell to deliver reliable, high-performance solutions for your thermal management needs.

Thermal Management Solutions for Electric Vehicles

The innovative Honeywell Phase Change Materials and Hybrid Gels provide excellent thermal performance, high reliability and longevity, and easy assembly for your next-generation inverters, onboard chargers, and Advanced Driver Assistance Systems (ADAS).

Phase Change Materials:
Thermal Two-Part Hybrids

The following PCMs are designed to minimize thermal resistance at interfaces and maintain extremely stable performance through reliability testing required for long product life applications. Honeywell PCMs offer stable thermal impedance across accelerated aging tests and do not display bleeding, pumping, or flow out.

Products:

PTM7900 for GPU, CPU, Memory, and Power Device
PTM7000 for IGBT Module, GPU, CPU, Memory, and Power Device
PTM7000-SPM (Paste) for IGBT and Power Modules
PTM6000-SPM (Paste) for Power Module

Download the PCM Product Properties Chart

The Thermal Two-Part Hybrids products are two-component, dispensable thermally conductive gels that offer long-term reliability and superior softness. The enhanced bonding force between the polymer base and the filler minimizes oil separation issues in storage.

Thermal hybrid gels require very low compression force and can be used for vertical mounting. Before curing, the materials maintain good thixotropic characteristics and low viscosity to be easily dispensed. Additionally, they show minimal post-cure oil bleeding/separation and no pump-out or cracking. Their excellent adhesion and high reliability make them a good choice for Automotive applications.

HLT10000 High TC Hybrid TIM has a thermal conductivity of 10 W/mK, high reliability, and ease of dispensing. It can be cured after two-component mixing and faster under higher temperatures. Its high compressibility minimizes interface thermal resistance while maintaining excellent performance during reliability testing.
Other products in the HLT series for GPU, CPU, Memory, and Power Device applications include HLT8000, HLT7000, and HLT2000.

Phase Change Materials:

The following PCMs are designed to minimize thermal resistance at interfaces and maintain extremely stable performance through reliability testing required for long product life applications. Honeywell PCMs offer stable thermal impedance across accelerated aging tests and do not display bleeding, pumping, or flow out.

Products:

PTM7900 for GPU, CPU, Memory, and Power Device
PTM7000 for IGBT Module, GPU, CPU, Memory, and Power Device
PTM7000-SPM (Paste) for IGBT and Power Modules
PTM6000-SPM (Paste) for Power Module

Download the PCM Product Properties Chart

Thermal Two-Part Hybrids

The Thermal Two-Part Hybrids products are two-component, dispensable thermally conductive gels that offer long-term reliability and superior softness. The enhanced bonding force between the polymer base and the filler minimizes oil separation issues in storage.

Thermal hybrid gels require very low compression force and can be used for vertical mounting. Before curing, the materials maintain good thixotropic characteristics and low viscosity to be easily dispensed. Additionally, they show minimal post-cure oil bleeding/separation and no pump-out or cracking. Their excellent adhesion and high reliability make them a good choice for Automotive applications.

HLT10000 High TC Hybrid TIM has a thermal conductivity of 10 W/mK, high reliability, and ease of dispensing. It can be cured after two-component mixing and faster under higher temperatures. Its high compressibility minimizes interface thermal resistance while maintaining excellent performance during reliability testing.
Other products in the HLT series for GPU, CPU, Memory, and Power Device applications include HLT8000, HLT7000, and HLT2000.

Transform Your EV Technology Today!

Unlock the full potential of your electric vehicles with Honeywell Phase Change Materials. Our advanced solutions promise superior thermal management, extended component lifespan, and reduced production costs.

Connect with our team and learn how Honeywell PCMs can give you a competitive edge in the EV market. Your journey toward innovation starts here.

Semiconductor Materials

Superior thermal management for EV reliability

Honeywell Phase Change Materials (PCMs) for Electric Vehicles